The crossmember bolts to the frame using the six factory threaded holes on the bottom of the frame. Brakelines and Final Touches Generally, after the suspension is installed, plan on a shop installing a. system from the rear of the cat on back with a smaller muffler. VT7{;J4]-)VJFz+eVu&i_-zkXMRP7pPEFd,o_t{w8S]11([KlP7P{. G>e}F7#_?YQ{qmBR%Tz#S6)A5p;DzThvUDV
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Torque all the bolts to factory specifications. 
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TY0F\ FQ+sC rFt ?s]{kmF} *T0T0 Bf 9 I had just had the 30" BFGs rotated and balanced and wonder if that may have aggravated existing problems. If you read my 2" lift saga, you may notice it took more than three months to finish the lift. 5 0 obj <>/Font<>/ExtGState<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI]>>/Type/XObject>>stream Always. Once installed, the flat center piece can be removed independently for drivetrain access and maintenance. There are four bolts holding the stock trackbar mount in place; two underneath and two on the side. 6 0 obj <>stream Unable to locate any nearby, I ended up buying another set through RE. Once they were in place, reassembly of the Trackbar, brakes and swaybar can take place. I talked to Rustin Smith of Rubicon Express last year, and he confirmed that the center pins they use are larger and stronger than stock, at 7/16" instead of 3/8" diameter. Moo-phoria Light Ice Cream. These instructions only cover the installation of our products and may not include factory procedures for disassembly and reassembly of factory components. It was bone stock and in need of suspension upgrades. 7,753 talking about this. That longer measurement worked for me on the first attempt but the Adjustable LCA came in handy later on when I installed the RE Drop Brackets. The long arms and crossmember. As another option, you can force the axle down either by hanging body weight on it or by using a small jack to push it down. endobj Failure to drive the vehicle safely may result in serious injury or death to driver and passengers. 12 0 obj <>stream 
Since it has 2/3 of the parts, we knew the front end was going to take longer simply because of the complexity. <>
What's the advantage of a long arm kit? This did short work of reducing the diameter and we were able to reconnect the pin and mount the springs. essentially replace the control arms and drop brackets in the RE6200 system, plus it adds the RE2500 drop pitman arm. This vehicle may handle, react and stop differently than many passenger cars or unmodified vehicles, both on and offroad. We recommend you always wear your seat belt, drive safely and avoid quick turns and other sudden. If you have to do this, be careful not to cut into the spring mounts themselves. Remove spring pack and shackle, add new one, repeat on the other side. The new links went on next, but not before setting their length based on the instructions and lift height chosen. 4. This whole debacle with the spring pins should have been a simple thing. xZo8 u83D0'6vkwu]Z#HYEYO%
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get when you purchase your Rubicon Express 3.5" TJ Super Prepare for the front installation by removing the following items from the front of the vehicle: tires/wheels, shocks, and sway bar end links. 2 0 obj <>stream With the exception of new and dpt]a6bw_L7:`1g&~%ZUU@Z We opted for a set of 33x12.50R15LT Mickey Thompson Baja ATZ-P3 tires. At the time we did the install, there wasn't much info available regarding the proper lengths needed for the arms. 169 0 obj
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17 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/XObject<>>>/Type/XObject/Filter/FlateDecode/Length 3546/Matrix [1 0 0 1 0 0]>>stream x+r Suspension systems or components that enhance the off-road performance of your vehicle may cause it to handle differently, on and off-road, than it did, from the factory. endobj 16 0 obj<>/ProcSet [/PDF /Text /ImageB /ImageC /ImageI]>>>> to get your Jeep lifted over 3". x+r (t\tcYU)'+@XfS(8lB7M45:'AO+$3B;\Jr2P9w[|b Our Rubicon model came from the factory with a standard flange output at the transfer case and a CV-joint driveshaft. metal or silver finish they have. HVKsFWQJYB3I[[[e0z?rr >Sb9}r`i|}a
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?0$f!.r.ig{Zr~W>}1,!x^(bPPZcCx! Replacing the springs is done in conjunction with the Control Arm replacement. This instruction sheet is designed to, replace steps 11-13 of our RE6200 5.5" Extreme Duty XJ Suspension instructions until final RE6300 instructions are, complete. 
One-inch holes are drilled to insert the frame sleeves for the crossmember. 
Non-Dairy Pints. endstream Make sure you positively identify your rear axle before ordering a lift to make sure you don't have to stop midway through to get parts. *T0T0 Bf @ 
The new coil springs and shocks were installed, as were extended sway bar links for the factory sway bar. 4 0 obj<>/ProcSet [/PDF /Text /ImageB /ImageC /ImageI]>>>> My biggest beef (and it really isn't a worthy beef) with this kit is that there was no instruction sheet or guide saying "replace this first to make life easier" - that's not a big deal though. 
endobj Attempts to install these products without knowledge or experience, may jeopardize the safety of the vehicle. 'T@A! Vision. Failure to drive the vehicle safely may result, in serious injury or death to driver and passengers. The writer had a similar Cherokee but because he lives near the Great Lakes, the underside of the Jeep is a nice, even rust color. Springs and Bumpstops It wasn't until I installed a Dana44 rear axle that I really knew there was a problem, since the D44 already had a larger hole in the axle-side spring pad. One thing to keep in mind is that the longer brakelines can look appetizing to your tires, and it is very possible to tear the brakeline when the tire is compressed and turned to the side. In our case, we let the technicians at our local 4Wheel Parts store in Phoenix, Arizona, tackle the job and we documented the process to show you what's involved. Blocking the front wheels is a good safety precaution since the rear wheels and e-brake are going to be off the ground. We reinstalled the mount but left the trackbar itself off until the rest of the installation was complete. Since we were targeting to run 33-inch tires on our Jeep, we went with the shortest of the kits. I had no plans at that time to run any degree shims, and completely overlooked the real reason for those spacers; they extend the head of the pin far enough to go through any shims that are installed. The Melt Report: 7 Fascinating Facts About Melting Ice Cream. We recommend you always wear your seat belt, drive safely and avoid quick turns and other sudden maneuvers. 2 0 obj <>stream The factory Jeep skidplates and crossmembers were removed and the drivetrain supported with a jack. 1-1/8" hole saw, " drill & drill bits, angle grinder, Basic mechanical hand tools, several C-clamps or vise grips, pitman arm puller, Floor jack & jack stands Plasma cutter, or reciprocating saw w/metal cutting blades and Mig Welder, 2 & 4 door jk wrangler long arm upgrade kit (9 pages), Manual will be automatically added to "My Manuals", Rubicon Express RE7330 Installation Instructions Manual. Care must be taken to prevent loss of control or vehicle rollover during sudden maneuvers. 2) It is highly recommended that a slip-yoke eliminator and CV drive shaft be used in conjunction with this lift. %PDF-1.4 
With the items removed, carefully lower the front axle assembly and remove the front coil springs. I received some feedback awhile ago about this page; it seems that I got lucky with the springs on mine. $l$x Q-NE9j
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Adjust the length of the trackbar to fit the mounts. Revised 12.19.12 REQUIRED TOOLS: Basic mechanics' hand tools Vehicle Hoist 5/16 drill bit Jack Stands Floor Jacks Rear Installation: 1. t1>DSP)@w'( /eO+:Y G1@mx!Pe]$
H`!R^'l3Y\hIqK }.&#m"(H:hF Kn H1O*E:| mY}gfw~.Av}J.S.A5c+,=%^^`=#7Cli- '0K` >-u,+u gDkd0Ffp8,P8.o$&"uxR pU"pt\*k\2ixkW\@u4M|oY#K5S)
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You'll see why in a minute. }vnmKmsP.-HN#qDC+8 i;X\}moaC~U.y -Wz`Er9/PUX"?t]cdi}O\ZpG{wDGv-2w:H+>"_PW^)-&4%P$&@mY! this meant removing the Trackbar, swaybar, and old springs to allow the new control arms and springs to fit. Do not perform test drives on public roads with partially completed installations. /?cn5V[lR7X'R7]qkbt7x7hr.
[c8TfKA5\uVx^UfG[xS[5 It looks like this lift netted the advertised height; it seems common for many of the RE lifts to provide a bit more than advertised amount. Thoroughly inspect your vehicle before and after every off-road use. endstream
endobj
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Swapping the 32" BFG All-Terrains onto the Jeep helped, but I still needed an alignment to correct toe-in problems. These instructions only cover the installation of our products and may not include factory procedures for, disassembly and reassembly of factory components. The short factory suspension arms work well on a Wrangler at stock heights or for very short lifts. On my first 70-mile drive home I had no problems with "Death Wobble", although the steering wheel was about 90 degrees off-center. The kit comes with extended links for the factory sway bar with quick-disconnect pins to disable the sway bar action on the trail. The new bumpstop itself looks like little more than an overly-thick hockey puck, but it helps keep the front axle from compressing so far into the wheelwell that larger tires get stuck. I guess that's a hint to waste more water in the middle of our drought by rinsing the underside more often during the winter. endstream 3. There are numerous recurring threads on NAXJA that describe this procedure, and I'll see if I can grab a writeup for future use here. hY[[+|ll :bMZ To bring and share happiness to everyone through one scoop or a tub of ice cream. wN4w'5p! hZrF}WLDN[8o 0H~Fg@M"@`f-mn7g/c2Wjajj$S9(W%.+}k\DaX\y8[ (Q_6Ne(mcVZDz7WU/W~+ Do not perform test drives on public roads with partially completed installations. 26S075SIr
Drill a 5/16" hole in the 'dimple' of the axle pad coil mount, the bumpstop will be bolted down here shortly. x+r Its a good idea to index the fittings at this time so they can be accessed with a gun later after mounting.
We taste-tested 50 store-bought flavors, from chocolate ice cream to caramel cookie crunch, in the GH Test Kitchen to pick the best ice creams for dessert. Here is the final assembly of the new crossmember. Insert the self-tapping bolt and tighten it down. Our ice cream simply tastes better because its made better. *T0T0 Bf U Stock is 15.75". Unless otherwise specified, use the factory torque specs but don't torque ANYTHING while the Jeep is in the air!. Qf1+=}8v%\%IsOppQk0,6K$.9DBs(AA.ZsCl7}sq(sU+omv4u)FwXP@0z*g@mJpf8kd%J'Eyj\JNEoD%MS2?/:lbP&I{jE\.+1C'fT';N1=V_eMu8l {dhWAU7\jnn!foc5{?w`SN0>oBzx&s4lp7zbQARNo&;#`PV;dBi
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;4s2)6u1ue!_$D The bolts on my JKS Bar-Pin Eliminators were seized, so I left the earlier Doetsch Tech shocks in place until I can remove them. I keep a large box of gear in the back, which may account for some of the settling already. The wheels are finished in a satin black with a machined edge. endobj Revised 12.19.12 RUBICON EXPRESS 3290 MONIER CIR., RANCHO CORDOVA, CA. Keep the original mounting bolts for the spring pack and shackles, as you will need them to mount the new pieces. endobj
Swaybar endstream % As if there wasn't enough poor planning involved, we had to re-lift the back end halfway through because of poor planning. 
Selecta Philippines. Otherwise, conversion to a rear slip-yoke eliminator and new driveshaft would have been needed. It's secured at three different points with bolts. x+r The front track bar may be marginally long for the 4.5 lift and is too, long for the 3.5 lift. Installation Prep hbbd``b`Z$[@D $X ' ]$AYt@+wH2i &X4b``&@ ;
I also have control arm measurements available on that page now. Thoroughly inspect your vehicle before and after every off-road use. Constant maintenance is required to keep your vehicle safe. endobj 19 0 obj<>/ProcSet [/PDF /Text /ImageB /ImageC /ImageI]>>>> Align the vehicle as soon as possible. 26S075SIr
The stock monster muffler won't clear the rear links, so it was removed and a new cat-back exhaust will be fabricated after the lift install. NOTE: Disconnecting the front track bar may assist in front coil removal/ installation. Since I didn't have the Jeep on a lift and the jackstands weren't high enough to drop the axle down to allow me to install the coils alone, I had to prep the bumpstops and springs together. 3 0 obj
We considered a variety of lift kits on the market in the 3- to 4-inch range and ultimately chose to go with an offering from Rubicon Express. Care is taken not to let any drip, but Corder would rather have it eat paint on the old parts than the new parts. stream
The rear end definitely feels different without the swaybar and body roll will more pronounced, but remember that Up-Country XJs came from the factory without a rear swaybar because they used a stiffer springrate in the rear. Here you can see that Corder has temporarily assembled the 1/4-inch-thick steel three-piece crossmember. 4) The Rubicon model TJs will require that the installer fabricate a bracket to relocate the compressor (refer to Photo 2 for an. DriveshaftOne more thing I was missing from my installation was a driveshaft and Slip-Yoke Eliminator (SYE), which were ordered these from Rubicon Express after the lift was in place. Included instructions are guidelines only for recommended procedures and in no way are meant to be definitive. %PDF-1.7
10 0 obj<>/ProcSet [/PDF /Text /ImageB /ImageC /ImageI]>>>> One thing I noted during the original install was that the centering pins on the rear springs were too large to fit the axle mount, and even included a spacer that made them about 0.5" taller - long enough that they would have hit the axle tube if I didn't remove them first. >^jY2s){;n537b OEq iB#{X.s$:5w%Y"(xT2GH<3 To prevent this, be aware of the routing of your lines. A coat of paint hid the evidence that the brackets were ever there. Cores Pints. Save up to 18% on Selecta Philippines products when you shop with iPrice! 1 0 obj
endobj ] j0Cgy8bA =,-R./B"za@o4!&+_~Hr>./FA gY(X'-p`qoM Z?WiK*TWh66g1A5y~
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;1f.ek[Vu& O>wZv_-+A]fqfS14'e1r m z{f9z)AiEDx8v8WJaSc`8 =r{w[>rcS-hu2:|Cz ^p3BSt+MR##&QUm-fprz0&Ef]"D=VkK&7kJ;hgg6cJFyVQ+;g~axs. Qk%"73vq+'V&7i*U\EM}bHOkkc2dV8.'*Kmw%EzX}MlPP63|Jg>.u+(y2,W 1-Ma'eTES9aTQ*8]j*2xq!0p}5@. While we were there we also had the crew mount us a set of 33x12.50R15LT Mickey Thompson Baja ATZ-P3 tires onto ATX Wheels SLOT rims in an 8-inch width. Both front and rear track bars were adjusted and fully connected once the Jeep was back on the ground sitting at ride height. 4F')z 7B Z7@? Adjust the bar as short as possible for the 4.5 and omit the bracket on the 3.5. Although they were a snug fit in the Chrysler 8.25" axle, my custom-ground spring pins were now too small. Throughout the years, Selecta Ice Cream has proven in the market that its a successful ice cream brand in the Philippines. 1) The TJ long arm system was originally designed for 5.5 lift. *T0T0 Bf G Contactless delivery and your first delivery is free! Adjust the drag link to center the steering wheel if necessary. Front Coil Springs 3.5 Kit: RE1363, 4.5 Kit: RE1355, 5.5 Kit: RE1352 Rear Coil Springs 3.5 Kit: RE1365, 4.5 Kit: RE1360, 5.5 Kit: RE1353 RE1155 Sway Bar End Links RE1142 Gen2 Sway Bar Disconnects RE1383 Bump Stops Front3 (5.5 only), RE1380 2 (3.5 & 4.5) RE1385 Bump Stop spacers Rear 1.5 RE1395 Bump Stops Rear 1.5 Extended (5.5only) RE1517 Brake Line SS Rear 24 RE1550 Brake Line SS Front 22 RE1602 Rear Track Bar Bracket RE1610 Front Extreme Duty Track Bar (recommend RE1600 for 3.5 and 4.5), RE1611 Front Extreme Duty Drop Track Bar Bracket (recommend omitting for 3.5 and 4.5) RE1620 Rear Adjustable Track Bar RE2035 Rear Shock Relocation Mount RE2500 Drop Pitman Arm RE4000 Extreme Duty Control Arm Front Lower Left RE4010 Extreme Duty Control Arm Front Lower Right RE4020 (2) Extreme Duty Control Arm Front Upper RE4030 (2) Extreme Duty Control Arm Rear Lower RE4040 (2) Extreme Duty Control Arm Rear Upper RE4100 (97-02) or RE4200 (03-05) Extreme Duty Three Piece Belly Pan. 
Several fitting iterations are needed to mark and drill new mounting holes as well as to get the crossmember lined up for final assembly. 
The lower control arms are beefy 2x0.25-wall chromoly tubing. Test drive and note the location of the steering wheel. 7 0 obj<>/ProcSet [/PDF /Text /ImageB /ImageC /ImageI]>>>> Trackbar, Part II Included instructions are guidelines only for recommended procedures and in no way are meant to be definitive. endobj 204 0 obj
<>stream
However, an advantage to this system is that it can be upgraded in the future to a taller lift easily should tire and wheeling desires grow. Revised 12.19.12 Front Installation: 1. Celebrate the start of summer with a cool treat sure to delight the whole family! I think the rear lost about 1/4" to 1/2" in that time. Cheese, ice cream, milk you name it, Wisconsinites love it. Try our 7-Select Banana Cream Pie Pint, or our classic, 7-Select Butter Pecan Pie flavor. ~ca3n+v,F70p15rGRZ}SRU?5;W@]|Zwh*}Q=O{1ltvOlVW,ZnnfYFS"t
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Netflix Original Flavors. Doetsch DT8000 To become the No. 
7 0 obj<>/ProcSet [/PDF /Text /ImageB /ImageC /ImageI]>>/Parent 3 0 R/MediaBox[0 0 612 792]/Contents 6 0 R/Type/Page>> I've heard some confusion recently about adjusting the trackbar; people seem to get overly technical trying to put an adjustable trackbar in, but there's really nothing to it: Actually, at this point you can torque everything down.
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